婴儿米片、麦片生产线

 1、整套生产线具备将大米、燕麦片等原料经调浆、研磨、干燥、成型等工序生产出米片或麦片产品的功能；设备与产品接触部分采用 

   不锈钢304或食品生产许可的其它材质

 2、PLC控制，自动化程度高，编程控制效果好，节省人员操作，实现了电气化管理。

 3、营养米粉具有速溶即食，且易消化的特点。根据不同消费对象可设计成不同的配方，其产品又分为：婴幼儿营养米粉、中老年营养

    米粉和方便营养米粉；

 4、燕麦麦片营养丰富，具有多种保健功能，高蛋白。低淀粉，低糖，纤维含量高，是燕麦的*特点，对防治高血脂和糖尿病具有特殊疗效。

5、营养米粉、麦片产品市场前景广阔，本生产线经过改进配置，还可以生产三合一速溶麦片、营养米粉、a淀粉等产品。

6、生产能力:10-12吨/ 24小时。电力供应:3相,380 v。

7、这条生产线可以生产麦片米片等。

8、整条生产线设备包括：调浆桶，送料泵，胶体磨机，储料罐，送料泵，麦片米片滚筒干燥机，初破碎，斜输送，麦片米片成型机等。

Ⅵ. Equipments detailed i*oduction设备详细介绍: 
1、Rice feeding machine 大米上料机 


 
1) Application（应用）:
The Machine can convey sorts of material. Combined with the package-machine of our company, it can do material situation tracing. Also it can be used separately. Complete machine made in stainless steel, except for the electrical machine, gearing, and the framework. 


  本机可输送各种物料。加上我们公司的包装机，它可以根据材料的情况进行跟踪。也可以单独使用。在不锈钢整机制成，除了电机，传动装置，并且所述框架。


2) Main technical（主要技术参数）:
Charging Capacity 充计容量 5 CBM/h.
Powder Supply供应功率 1.5KW
Diameter of pipe 管径 Ф141mm
Hopper Volume 料斗容积 200L
Power Supply 电源 3P 208-415V 50/60Hz
Charging angle 充计角度 General 45 degree, special requirement 30degree,60degree
Charging Height 充计高度 1-5m
Total Weight 总重量 180kg
Overall Dimensions of Hopper 料斗外形尺寸 1023×823×870mm










2、Wash rice machine 洗米机 
 


1）Description and characteristics简要说明及特点: 
The series through the pipeline to transport rice to the rice washing machine, rice is stirring evenly after 3 minutes, automatic drainage, dry rice time 20 minutes, the automatic opening of the solenoid valve, the rice into the grinding machine smoothly.该系列通过管道输送大米至洗米机，是大米均匀搅动3分钟后，自动排水，晾米时间20分钟后，自动开启电磁阀，使大米顺利进入粉碎机粉碎。 
Using the gear motor to make the material in the barrel friction rolling, the material surface dirt clean, so as to play the rice soaking, dry rice function.采用减速电机使物料在桶内摩擦滚动，物料表面污垢清洗干净，从而起到大米浸泡、晾米的功能。
The lower inlet is equipped with an electric large diameter hard seal butterfly valve to allow the rice to enter the crushed pan.下料口装有电动大口径硬密封蝶阀使大米进入粉碎暂存桶。
2）技术参数： 
Total power整机功率 4KW
Container volume料箱容积 500L
Power 电源 Three phases三相 380V 50-60Hz
Weight 整机重量 220kg
Dimension外型 2200×840×2500mm
Outlet diameter下料口径 φ160mm
Outlet butterfly valve diameter下料蝶阀口径 φ160mm
Material材料 304






3、Grinding rice flour machine and Brake cloning unit 打粉机和刹克隆机组 
 
Description and characteristics简要说明及设备特点: 
    1、The equipment through the crushing chamber, so that the material in the high-speed rotation of the movable gear and fixed disk between the teeth of the impact, shear, friction and the role of collision between the material was crushed by the screen after screening to become the required powder material.该设备通过粉碎室，使物料在高速旋转的活动齿盘与固定盘间受齿的冲击、剪切、摩擦及物料间对撞的作用下被粉碎、经筛网筛选后即成为所需的粉料。 
  2、Material in the host internal residence time is short, through the air flow will be shattered indoor heat at any time away, so that the heat generated during the crushing process will not accumulate to prevent the material temperature rise物料在主机内部停留时间短，通过气流将粉碎室内热量随时带走，使粉碎过程中产生的热量不会积聚，防止物料温度升高。
3、Using the negative pressure, the powder will be crushed into the collector classification, sent by the discharge valve利用负压，将粉碎后的粉体送入收集器分级，经排料阀派出。
4、The collection device can be arbitrarily adjusted around the host according to the user's site location收集装置可根据用户现场位置围绕主机任意调整


Technical Parameters技术参数： 
Spindle speed主轴转速 4000r/min
Monitor rate主机功率 11kw
Production capacity生产能力 350-400kg/h
Power supply电源 Three phases三相 380V 50-60Hz
Crushing fineness粉碎细度 60-80 mesh目
Dimension外型 3500x820x2500mm
Material材料 304


4. HTL mixing cistern调浆桶
        


The mixing tank is a storage container for mixing the material with the recipe. The following equipment should be selected according to the refiner or the actual needs. Note: According to customer requirements, 2-10 tons of pulp barrels.调浆桶是将物料与配方料进行搅拌的储存容器。按精磨机配套或实际需要选择下列设备。注：可根据客户要求生产，2-10吨的调浆桶。
Max capacity (L) *容积 900
Power 电机功率(kw) 4
Weight 重量 (kg) 180
Dimension 外形尺寸(L×W×H)(mm) φ1150*2070mm
















5. HTL Pump送料泵
 


Feed pump is a special equipment for conveying the slurry, according to the flow requirements to select the pump model, the pump has a circulating water insulation system, with the product supporting the automatic feeding or separate use.送料泵是输送浆料的*设备，按流量要求选择泵的型号，泵体有循环水保温系统，可与产品配套自动化送浆或单独使用。


Power功率 3kw
Capacity容量 5m^3
Caliber (mm) 进出口径（mm） 40


6. HTL Colloid mill胶体磨机
  


Power功率 11 kw
Dimension (L*W*H) 外形尺寸 990*440*1050mm
Weight 重量 230kg
7. HTL Storage tank储料桶
        


Max. capacity (L) 容量 900
Power (kw) 功率 3
Weight (kg) 重量 170
Dimension 外形尺寸(L×W×H)(mm) φ1150*2070mm
8. HTL Pump送料泵
    
Total power 总功率 3kw
Capacity容量 5m^3
Caliber (mm) 进出口径（mm） 40




9、HTL Rice cereal piece drum drying machine麦片米片滚筒干燥机
  
1）Characteristic特点：
    The core equipment for the production of instant edible cereals is the roller dryer. The production method is characterized by: product maturity is high, good nutrition retention, energy s*ing, health, technology is mature. The use of pressure vessel for steel instead of the traditional *ting roller, long life, high safety factor, good heat transfer effect, adjustable temperature convenience. PLC co*ol, high degree of automation, programming co*ol effect is good, s*e personnel operation, to achieve the electrification management.速溶营养麦片生产的核心设备为辊筒干燥机。该生产方法的特点是：产品熟化度高、营养保持性好、节能、卫生、技术成熟。用的压力容器*钢代替传统的铸件辊筒，使用寿命长，安全系数高，传热效果好，可调温度方便。
   PLC控制，自动化程度高，编程控制效果好，节省人员操作，实现了电气化管理。


2）Technical Parameters技术参数
Mode 型号 HTL-2040
Capacity 产量 10-12 ton/24 hours
Power 功率 22kw
Roller size 滚筒尺寸 φ2000*4000mm
Total Weight 总重量 25ton
Overall Dimensions 外形尺寸 5200*3600*4800mm
Steam pressure蒸汽压力: 0.6~1.0 MPa
Steam consumption蒸汽消耗: 300kg/h
     
10、HTL First break 初破碎
 


Power 功率 3kw
Weight 重量 480kg
Dimension 外形尺寸 5750*540*1470mm






11、HTL Inclined conveyor 斜输送
 




Power 功率 3kw
Weight 重量 230kg
Dimension 外形尺寸 4020*406*500mm


12、Rice cereal piece forming machine 麦片米片造粒成型机
       
Power 功率 3kw
Capacity 产量 450kg/h
Weight 重量 120kg
Dimension 外形尺寸 1320*786*2010mm
13、Grinding rice flour machine and Brake cloning unit 打粉机和刹克隆机组
 


Description and characteristics简要说明及设备特点: 
    1、the equipment through the crushing chamber, so that the material in the high-speed rotation of the movable gear and fixed disk by the impact of teeth, shear, friction and collision between the material under the action of the screen after screening to become required Of the powder.该设备通过粉碎室，使物料在高速旋转的活动齿盘与固定盘间受齿的冲击、剪切、摩擦及物料间对撞的作用下被粉碎、经筛网筛选后即成为所需的粉料。 
  2、the material in the host internal residence time is short, through the air will be shattered indoor heat at any time away, so that the heat generated during the crushing process will not accumulate to prevent the material temperature rise物料在主机内部停留时间短，通过气流将粉碎室内热量随时带走，使粉碎过程中产生的热量不会积聚，防止物料温度升高。
3、the use of negative pressure, the powder will be crushed into the collector classification, sent by the discharge valve.利用负压，将粉碎后的粉体送入收集器分级，经排料阀派出。
4、the collection device can be based on the user site location around the host any adjustment 
收集装置可根据用户现场位置围绕主机任意调整


Technical Parameters技术参数： 
Spindle speed主轴转速 4000r/min
Monitor rate主机功率 11kw
Production capacity生产能力 350-400kg/h
Power supply电源 三相 380V 50-60Hz
Crushing fineness粉碎细度 60-80目
Dimension外型 3500x820x2500mm
Material材料 304






14、Automatic Weighing and Packing Machine自动称重封口包装机组
 


1）、产品概述
该包装机能完成：计量、夹袋、充填、封口、缝包、传送等工作。专为粉剂,颗粒物料包装而设计，适用于粉剂的包装。本机采用独到的双速螺旋喂料，以保证有较高的包装精度，对扬尘较大包装环境，我们为你配置工业吸尘器。整机不锈钢制造，外观设计实用美观，关键器件均采用*或国内*产品，固具有速度快，精度高等特点。本机还可以根据你的要求为你量身定制。
Characteristics:
1. Co*olled by touch screen, according to various operations and functions, make the operation simpler.
2. PLC: for core co*ol, complete the logic operation and fault detection of various kinds of operations
3. All-digital ac frequency conversion co*ol system, adopting digital ac frequency conversion co*ol system instead of the hybrid stepping motor make the packaging speed faster with higher accuracy and lower noise.
4. Blanking is co*olled by tr*el switch is not affected by the environment. Parts contacting with materials are made of high-quality stainless steel corrosion resistance is strong, no pollution
5. Materials: Only set packing quantity can achieve different materials, different specifications of the packing, and the whole process is less than 10 minutes. Suitable for powder material and quantitative packaging small granular materials, such as pesticides, veterinary medicine, feed, flour, additives, spices, washing powder, white sugar, salt, rice, beans class, solid beverage and other industries.


2）．技术参数The main technical parameters
计量方式Measure method 直接称量式Directly weighting
喂料方式Feeding materials method 双速螺旋喂料Double speed spiral feeding materials
包装重量Packaging size 5-25 kg,10－50kg
包装精度Packing accuracy 0.3% - 2%
包装速度Packing speed ≤10bags/min(具体速度根据工人熟练程度)
电源Power 380V/50Hz
压缩空气用量
Compressed air consumption 6千克/平方厘米     6 kg/cm?
0.2立方米/分钟     0.2 m?/min
整机功率Total power 3kw
整机体积Dimension 3000mm（视输送带可变）×1600mm×2100mm
重量Weight 400KG


15、Purified water processing system 净水系统 






Ⅵ. Equipments detailed i*oduction设备详细介绍:

1、Rice feeding machine 大米上料机

 

1) Application（应用）:

The Machine can convey sorts of material. Combined with the package-machine of our company, it can do material situation tracing. Also it can be used separately. Complete machine made in stainless steel, except for the electrical machine, gearing, and the framework.

 

  本机可输送各种物料。加上我们公司的包装机，它可以根据材料的情况进行跟踪。也可以单独使用。在不锈钢整机制成，除了电机，传动装置，并且所述框架。

 

2) Main technical（主要技术参数）:

Charging Capacity 充计容量	5 CBM/h.
Powder Supply供应功率	1.5KW
Diameter of pipe 管径	Ф141mm
Hopper Volume 料斗容积	200L
Power Supply 电源	3P 208-415V 50/60Hz
Charging angle 充计角度	General 45 degree, special requirement 30degree,60degree
Charging Height 充计高度	1-5m
Total Weight 总重量	180kg
Overall Dimensions of Hopper 料斗外形尺寸	1023×823×870mm

 

 

 

 

 

2、Wash rice machine 洗米机

 

1）Description and characteristics简要说明及特点:

The series through the pipeline to transport rice to the rice washing machine, rice is stirring evenly after 3 minutes, automatic drainage, dry rice time 20 minutes, the automatic opening of the solenoid valve, the rice into the grinding machine smoothly.该系列通过管道输送大米至洗米机，是大米均匀搅动3分钟后，自动排水，晾米时间20分钟后，自动开启电磁阀，使大米顺利进入粉碎机粉碎。

Using the gear motor to make the material in the barrel friction rolling, the material surface dirt clean, so as to play the rice soaking, dry rice function.采用减速电机使物料在桶内摩擦滚动，物料表面污垢清洗干净，从而起到大米浸泡、晾米的功能。

The lower inlet is equipped with an electric large diameter hard seal butterfly valve to allow the rice to enter the crushed pan.下料口装有电动大口径硬密封蝶阀使大米进入粉碎暂存桶。

2）技术参数：

Total power整机功率	4KW
Container volume料箱容积	500L
Power 电源	Three phases三相 380V 50-60Hz
Weight 整机重量	220kg
Dimension外型	2200×840×2500mm
Outlet diameter下料口径	φ160mm
Outlet butterfly valve diameter下料蝶阀口径	φ160mm
Material材料	304

 

 

 

3、Grinding rice flour machine and Brake cloning unit 打粉机和刹克隆机组

Description and characteristics简要说明及设备特点:

    1、The equipment through the crushing chamber, so that the material in the high-speed rotation of the movable gear and fixed disk between the teeth of the impact, shear, friction and the role of collision between the material was crushed by the screen after screening to become the required powder material.该设备通过粉碎室，使物料在高速旋转的活动齿盘与固定盘间受齿的冲击、剪切、摩擦及物料间对撞的作用下被粉碎、经筛网筛选后即成为所需的粉料。

  2、Material in the host internal residence time is short, through the air flow will be shattered indoor heat at any time away, so that the heat generated during the crushing process will not accumulate to prevent the material temperature rise物料在主机内部停留时间短，通过气流将粉碎室内热量随时带走，使粉碎过程中产生的热量不会积聚，防止物料温度升高。

3、Using the negative pressure, the powder will be crushed into the collector classification, sent by the discharge valve利用负压，将粉碎后的粉体送入收集器分级，经排料阀派出。

4、The collection device can be arbitrarily adjusted around the host according to the user's site location收集装置可根据用户现场位置围绕主机任意调整

 

Technical Parameters技术参数：

Spindle speed主轴转速	4000r/min
Monitor rate主机功率	11kw
Production capacity生产能力	350-400kg/h
Power supply电源	Three phases三相 380V 50-60Hz
Crushing fineness粉碎细度	60-80 mesh目
Dimension外型	3500x820x2500mm
Material材料	304

 

4. HTL mixing cistern调浆桶

      

 

The mixing tank is a storage container for mixing the material with the recipe. The following equipment should be selected according to the refiner or the actual needs. Note: According to customer requirements, 2-10 tons of pulp barrels.调浆桶是将物料与配方料进行搅拌的储存容器。按精磨机配套或实际需要选择下列设备。注：可根据客户要求生产，2-10吨的调浆桶。

 

 

 

 

 

 

 

 

5. HTL Pump送料泵

 

Feed pump is a special equipment for conveying the slurry, according to the flow requirements to select the pump model, the pump has a circulating water insulation system, with the product supporting the automatic feeding or separate use.送料泵是输送浆料的*设备，按流量要求选择泵的型号，泵体有循环水保温系统，可与产品配套自动化送浆或单独使用。

 

Power功率	3kw
Capacity容量	5m^3
Caliber (mm) 进出口径（mm）	40

 

6. HTL Colloid mill胶体磨机

 

 

Power功率	11 kw
Dimension (L*W*H) 外形尺寸	990*440*1050mm
Weight 重量	230kg

7. HTL Storage tank储料桶

      

 

Max. capacity (L) 容量	900
Power (kw) 功率	3
Weight (kg) 重量	170
Dimension 外形尺寸(L×W×H)(mm)	φ1150*2070mm

8. HTL Pump送料泵

  

Total power 总功率	3kw
Capacity容量	5m^3
Caliber (mm) 进出口径（mm）	40

 

 

9、HTL Rice cereal piece drum drying machine麦片米片滚筒干燥机

1）Characteristic特点：

    The core equipment for the production of instant edible cereals is the roller dryer. The production method is characterized by: product maturity is high, good nutrition retention, energy s*ing, health, technology is mature. The use of pressure vessel for steel instead of the traditional *ting roller, long life, high safety factor, good heat transfer effect, adjustable temperature convenience. PLC co*ol, high degree of automation, programming co*ol effect is good, s*e personnel operation, to achieve the electrification management.速溶营养麦片生产的核心设备为辊筒干燥机。该生产方法的特点是：产品熟化度高、营养保持性好、节能、卫生、技术成熟。用的压力容器*钢代替传统的铸件辊筒，使用寿命长，安全系数高，传热效果好，可调温度方便。

   PLC控制，自动化程度高，编程控制效果好，节省人员操作，实现了电气化管理。

 

2）Technical Parameters技术参数

Mode 型号	HTL-2040
Capacity 产量	10-12 ton/24 hours
Power 功率	22kw
Roller size 滚筒尺寸	φ2000*4000mm
Total Weight 总重量	25ton
Overall Dimensions 外形尺寸	5200*3600*4800mm
Steam pressure蒸汽压力:	0.6~1.0 MPa
Steam consumption蒸汽消耗:	300kg/h

    

10、HTL First break 初破碎

 

 

 

 

11、HTL Inclined conveyor 斜输送

 

 

 

12、Rice cereal piece forming machine 麦片米片造粒成型机

     

13、Grinding rice flour machine and Brake cloning unit 打粉机和刹克隆机组

 

Description and characteristics简要说明及设备特点:

    1、the equipment through the crushing chamber, so that the material in the high-speed rotation of the movable gear and fixed disk by the impact of teeth, shear, friction and collision between the material under the action of the screen after screening to become required Of the powder.该设备通过粉碎室，使物料在高速旋转的活动齿盘与固定盘间受齿的冲击、剪切、摩擦及物料间对撞的作用下被粉碎、经筛网筛选后即成为所需的粉料。

  2、the material in the host internal residence time is short, through the air will be shattered indoor heat at any time away, so that the heat generated during the crushing process will not accumulate to prevent the material temperature rise物料在主机内部停留时间短，通过气流将粉碎室内热量随时带走，使粉碎过程中产生的热量不会积聚，防止物料温度升高。

3、the use of negative pressure, the powder will be crushed into the collector classification, sent by the discharge valve.利用负压，将粉碎后的粉体送入收集器分级，经排料阀派出。

4、the collection device can be based on the user site location around the host any adjustment

收集装置可根据用户现场位置围绕主机任意调整

 

Technical Parameters技术参数：

Spindle speed主轴转速	4000r/min
Monitor rate主机功率	11kw
Production capacity生产能力	350-400kg/h
Power supply电源	三相 380V 50-60Hz
Crushing fineness粉碎细度	60-80目
Dimension外型	3500x820x2500mm
Material材料	304

 

 

 

14、Automatic Weighing and Packing Machine自动称重封口包装机组

 

1）、产品概述

该包装机能完成：计量、夹袋、充填、封口、缝包、传送等工作。专为粉剂,颗粒物料包装而设计，适用于粉剂的包装。本机采用独到的双速螺旋喂料，以保证有较高的包装精度，对扬尘较大包装环境，我们为你配置工业吸尘器。整机不锈钢制造，外观设计实用美观，关键器件均采用*或国内*产品，固具有速度快，精度高等特点。本机还可以根据你的要求为你量身定制。

Characteristics:

1. Co*olled by touch screen, according to various operations and functions, make the operation simpler.

2. PLC: for core co*ol, complete the logic operation and fault detection of various kinds of operations

3. All-digital ac frequency conversion co*ol system, adopting digital ac frequency conversion co*ol system instead of the hybrid stepping motor make the packaging speed faster with higher accuracy and lower noise.

4. Blanking is co*olled by tr*el switch is not affected by the environment. Parts contacting with materials are made of high-quality stainless steel corrosion resistance is strong, no pollution

5. Materials: Only set packing quantity can achieve different materials, different specifications of the packing, and the whole process is less than 10 minutes. Suitable for powder material and quantitative packaging small granular materials, such as pesticides, veterinary medicine, feed, flour, additives, spices, washing powder, white sugar, salt, rice, beans class, solid beverage and other industries.

 

2）．技术参数The main technical parameters

计量方式Measure method	直接称量式Directly weighting
喂料方式Feeding materials method	双速螺旋喂料Double speed spiral feeding materials
包装重量Packaging size	5-25 kg,10－50kg
包装精度Packing accuracy	0.3% - 2%
包装速度Packing speed	≤10bags/min(具体速度根据工人熟练程度)
电源Power	380V/50Hz
压缩空气用量 Compressed air consumption	6千克/平方厘米     6 kg/cm? 0.2立方米/分钟     0.2 m?/min
整机功率Total power	3kw
整机体积Dimension	3000mm（视输送带可变）×1600mm×2100mm
重量Weight	400KG

 

15、Purified water processing system 净水系统

 

 

 

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